Merlin Servo DVD packaging machine / inserter / collator for fully automatic packaging of Amaray type cases.
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Merlin DVD Packaging Machine / inserter / collator

 

 

The Merlin DVD Inserter / Collatororigionally available in entry level "P" and advanced model "S" has now, by popular request, been brought together as the full featured model "M". The model "M" is high definition HD DVD and Blu Ray Disc compatable. Great care has gone into the design and manufacture to produce a machine of solid design that can cope with the less than perfect boxes encountered in the market. With Merlin's advanced microcontroller system offers quick recovery after stopages. This same control system does quality and error monitoring at each step of the process to enable automatic seperation at the output.

Please click on the top view link below to see the product flow. Amaray Boxes from the hopper on the rear bulkhead are fed to the opening station. The box clasps are opened mechanically. The boxes are hinged back to 270 degrees while moving to the left of the machine. Slip covers are brought in from a dual stage system with preciser and inserted into the opened cases. Dropping down, a servo drive indexes the boxes past various loading stations where discs, booklets and security / ID tags can be placed. The boxes are finally ejected, either closed or open depending on operator selection.

 

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